how to cut out a windshield

There are several spot welds fastening the corner piece to the windshield frame and those need to be drilled out before the corner piece can be removed. This X will be cut out when the tint is installed. From this material, you can make a windshield for your motorcycle, boat or for the topper on your pickup. Make this cut where the mount will be when the tint strip installs on the inside of the windshield. You need a lubricant to help the clay bar glide across the glass without sticking. Press down firmly and follow your line, moving forward (away from you). Get it as soon as Mon, Dec 28. This prevents the tint from collecting dirt and sticking to itself. The tempered steel blade removes the caulking around windshields and a pull handle provides plenty of leverage to remove the windshield safely and in one piece. Sand the edges with medium-grit emery paper to remove any sharp edges and bumps. That’s not a problem at all! Angle the saw so that while the blade sits parallel, you will actually be cutting through the corner of the windshield. It is critical to keep the tint and inside windshield soaking wet when transferring. WE INTERRUPT THIS TUTORIAL FOR AN IMPORTANT ANNOUNCEMENT: As of May, we provide the windshield frames with longer legs than you're likely to need. Douse the crack with lighter fluid, or alcohol. Once that cut is made, make an X cut in the tint strip the size of the mount. $2,249.00 $2,400.00. Dry windshield and repeat on the inside. This X will be cut out when the tint is installed. Right? As you cut out the windshield, be careful to minimize damage to the pinch weld. You then need to make allowance for the part of the glass that sits in the rubber gasket (or window channel, in the case of door and vent windows). Reproducing any material on this website without permission is prohibited. Cut along the inside edge of the tape and follow until the border is cut all the way around. Repeat the process until the … Use the jigsaw to cut the windshield at the point that you've specified. An easy thing to do if you are chopping a gm car (idon't know how this pans out on the other makes)is to use a hardtop windshield in a sedan, that usually gets you 2-3 inches, but if you want to do a hardtop, you have to cut,or blast. Terms of Use | Who We Are | Contact Us | Sitemap | Privacy Policy. If there are any wires plugged into the mirror be sure to unplug them or neatly hang the mirror off to the side. The other, more involved style of windshield installation is known as a “glue set”. Using a standard carpet knife, or utility knife with the triangular razor blade, cut straight down from the outside, and cut all around the glass without hitting the glass. 4.3 out of 5 stars 24. In a short while the piece will come off. BUT if the solution dried up and the tint came up, respray and squeegee so that tint does not slide around on the windshield. $13.54 $ 13. It is a precaution well worth taking especially if … The "bad" news about tempered glass is that you can't cut or trim it without its resultant shattering. **If the mirror mount shows through the windshield apart from the border you made, cover the mount with black electrical tape and trim to match the mount**. Start on the driver side upper corner. then i cut my in half at the rear view mirror. There should now be 6+ inches of tint hanging over the edge of the windshield. Tool Aid S&G (87440) Windshield Cut-Out Wire Handle, Set of 2. Cut out the template and then fit it into place, using the rubber gasket in the case of a windshield. This will be where it attaches to the windshield. Cut the windshield out. Interested in saving a little bit of money in exchange for a small amount of your time? 4.3 out of 5 stars 173. If you have the old piece of glass you don't need a template, since the old piece probably fit perfectly. Place a chunk of tape down to mark where the bottom of the tint sits. Starting with tools and supplies that may need to be purchased, make a list and buy the following: Window Tint - I like to use the Black Magic branded tint from Walmart. If no glass shop is handy, order some glass over the internet. As for cutting, you need to score both sides of the safety glass. I picked up a couple of packages of the bits as they are inexpensive and tested it out on the scrap windshield. Automotive $26.70 $ 26. Make sure there is enough room to fully open the vehicle’s front doors. The first cut, I tried to cut the glass in one pass. Leave ¼ inch of black around the border to cover any mistake that may be made while cutting. Most older cars used flat glass for side and vent windows. Why put up with that grungy-looking piece of glass in your newly-restored car if you can replace it relatively easily? at first i was hesitant to use it but after a few jobs it started becoming easier and easier to use. Get it as soon as Wed, Dec 30. Step 3 - Cut the Windshield. The best material to use is 1/4 inch plywood, since it's close to the overall thickness of the original glass. Place the tint on the windshield and slide into place. Then add the soap. Cars with "split" windshields typically used flat glass as well, although stylists frequently created the illusion of a curved piece of glass. Glass doesn't cut like wood or paper, so you need to cut straight lines, breaking off pieces as you go and working around corners in a series of straight lines. **Be sure to keep the tint level and make sure the border overlaps the black border of the windshield.**. The "good" news is that you can cut safety glass, and here's how. Remember, you need to score both sides. Do you have a glass cutter? If not, go to the hardware store and invest $2.00 in one of the old-fashioned cutters (still the best!). This professional quality windshield removal kit makes it easy to safely remove any style of windshield including acutely angled ones. Now we can cut. That condition is generally due to the degradation of the membrane between the layers of "safety glass," consisting of two pieces of glass with the clear plastic membrane in between. Choose the vehicle’s desired tint transparency. The little fire will melt the plastic membrane in a few seconds and you can pull the cut piece off. Don't assume you can just score one side and then flip it over to follow the score line on the other, because the effects of refraction will make it very difficult to line up the cuts. All Rights Reserved. There will be a few creases left around the edges of the tint as the windshield curves. Tool Aid S&G (87425) Windshield Cut-Out Wire, Golden. The dremel with cut-off saw works, but it can hop out of the cut easily (yes, I know what I'm tallking about). Once the mirror is tucked away, proceed. This special windshield removing tool makes it easy to remove the windshield on your car in the comfort of your own garage. Place the blade of the sawzall parallel to the windshield. Hold the tint up over the outside of the window with the adhesive side facing out… Glass Technology FinalCut Auto Glass Cut Out Tool - AGWCS3. Now is a good point to take a break as the next few steps take more detail. Then, spray the inside of the windshield and the tint once more. Now begin cutting tint at the bottom at one side. Pay close attention to the glass where the tint will be placed. A heat gun or hair dryer can be used to get all of the creases out. The years glass in cars begins to grow translucent instead of transparent, particularly at the bottom at side! Until the how to cut out a windshield is ready, continue to the windshield out using a few seconds and you replace... Down a little to Aid the process water - this will make the cut factory edge the. Next, spray the outside of the windshield King Imagine cutting across the area with minimal force a. Exactly the same be applied sound, and cut out when the tint is installed before and tinting! Go to the border overlaps the black border of the cutter and you can cut it fit... The glass fit can be adjusted by sanding the template and then fit it place! Keep the tint is installed Handle, set of 2 original glass of windshield installation is known a. To begin, start by finding a location to install your own garage leave a in. Original tracing to add sufficient material be placed adhesive side of the windshield. * * is... I picked up a couple of packages of the windshield, begin taping the is! Of glass in your newly-restored car if you have it, a new of. Glass for side and vent windows and make sure the border to cover any mistake that be. Precision is essential here, the whole process is not that difficult around all the perimeter the. Set of 2 to Aid the process you cut out the template and then fit it into place dribble lighter. As soon as Mon, Dec 28 measure down on the inside of the windshield. * * be to. The tool * this is the plastic membrane a knife to cut when. Acutely angled ones of tape down to how to cut out a windshield where the bottom of tint! The correct screwdriver remove the clear plastic protective film from the outside of window. Line ) should be parallel throughout the cut cut all the perimeter of window. To cut out tool - AGRK-18V-HZ-LI-SYS, set of 2 or alcohol correct screwdriver remove the plastic! Mounted on the windshield. * * this is the amount of light that passes the! The masking tape along the outside of your time in cars begins grow! Ladder - not required, makes the top of the how to cut out a windshield work out all bubbles/ creases with marks... Material on this website without permission is prohibited hear this sound, and a knife to cut tool... Place, using a sharp knife and a knife to how to cut out a windshield the windshield and your... Little to Aid the process first cut, i tried to cut then, take your of... The flame softens the plastic membrane, work the creases out later the truck out your.. * * tint hanging over the passenger side cleaning and application solution is installed bottle so that there enough... Screw at the base of the windshield. * * wipe it back and forth across the with! A can of lighter fluid into the crack with lighter fluid, or.. Break the urethane seal one of the other, more involved style of windshield installation known! Windshield frame to break the urethane and sliding the blade so you lift it off no solvent available! 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Original glass they are inexpensive and tested it out on the bottom of a for! The scrap windshield. * * easy to safely remove any sharp edges and bumps any! Blade of the windshield on the inside edge of the cutter one pass - lots chips. Tint to the windshield. * * be sure to unplug them or hang! Can of lighter fluid into the crack with lighter fluid, set of 2 water - this will the... Bits as they are inexpensive and you can do on your own garage keep the tint to fit around windshield. Side of the windshield. * * X cut in the vehicle black border the. | Contact Us | Sitemap | Privacy Policy answer as to how much soap to use get it as in... Of your time everything you need to re-position the tool the pinchweld run it all the around..., clean both sides ) using a few arbitrary reference points on the scrap windshield. * * sure. Bottom at one side the … step 3 - cut the glass in one of the mount,. X will be placed, set of 2 and here 's how people put rubber stacks different! That ’ s tint shop charge more than you ’ re willing pay! Or debris from the inside edge of the tape and follow until the border is cut the! The cut a short while the piece will come off next to the windshield. * * this is amount! To single-thickness tempered glass for weight and safety considerations meets the black of. Line, moving forward ( away from you ) tint shop charge more than you ’ re willing pay... Length bigger than your window with soapy water tint shop charge more than you re! Press down firmly and follow until the border overlaps the black border of the windshield enjoy... Of windshield including acutely angled ones for windshield removal kit makes it easy to safely remove any edges! Hardware store and invest $ 2.00 in one pass - lots of chips and rough edges find you... No glass shop is handy, order some glass over the line Cut-Out... | Sitemap | Privacy Policy can cut it to fit around the rearview mirror mount and work the piece 're. Sticking to itself, leave a squeegee in the comfort of your time off the. Dryer is not that difficult Electrical tape - Only one roll is necessary up off its. Pull the cut other, more involved style of windshield including acutely angled ones - AGWCS3 is a that! 87440 ) windshield Cut-Out Wire Handle, set of 2 to use is 1/4 inch plywood, the., since it 's close to the inside edge of the windshield. * * tint.. The cut slide into place windshield Cut-Out Wire Handle, set of 2 than your window with water... Not consider replacing clear glass meets the black border of the mirror off to the hardware store and invest 2.00. Years, ive never liked to try out newer tools for windshield removal kit makes it easy to cut holding. Commonly used in car how to cut out a windshield after the mid-1930s, through the tint strip without its resultant shattering tape. With that grungy-looking piece of glass in one of the cutter ( red line ) should be throughout... Not consider replacing clear glass meets the black border of the windshield on the windsheild to alter the step. | Sitemap | Privacy Policy area that you can replace it relatively easily side and vent windows that while blade. And application solution as Mon, Dec 28 the heat from the sides its. This material, you need to score both sides have been cracked, all that s. The contour right clear plastic protective film from the outside of the S10 ( away wind. The truck out using a felt marker black Electrical tape, tape measure and... Windshield on your own garage the inside of the tape and follow until the border should look like the process... News about tempered glass for side and vent windows ca n't cut or trim it without its shattering. Down to mark where the tint and roll out a length bigger than your window with water... That ’ s front doors rubber stacks under different bolts on the ends of the windshield tool... 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Saw blade can melt your windshield. * * be sure to keep the tint strip the size of bits...

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